TURN OFF SUPPLY TANK GAS AND RELIEVE ANY RESIDUAL GAS PRESSURE IN THE LINE BEFORE REMOVING YOUR FILL STATION FOR ANY REPAIRS OR REPLACEMENT. FAILURE TO DO SO WILL RESULT IN SERIOUS BODILY INJURY OR EQUIPMENT DAMAGE!
ALWAYS WEAR EYE PROTECTION!
REMOVING THE FillStationPro-II
After you have turned OFF the supply gas and relieved all line pressure by turning the Fill Valve ON. After all line pressure has been vented, use the adjustable wrench to unscrew-screw the large brass nut from the CO2 Donor Tank. Be sure to save the CO2 Tank Washer for re-installation after repairs. Remove any Carbonator tanks attached to the Fill Head, leaving only a plain unattached FillStationPro-II. Place FillStationPro-II on your table or place you will be performing the repairs or maintenance.
REMOVING FILL VALVE LOCK PIN
Place the FillStationPro-II on the block of wood with the 1/4" hole by laying the Fill Station on it's back (flat side without vent muffler), carefully placing the hole where the lock pin will exit over the 1/4" hole in the bock of wood. This will allow the lock pin to exit freely.
With the small punch, hammer out the lock pin as far as necessary so the Fill Valve can be completely unscrewed and removed. TIP: DO NOT completely remove lock pin, punch it out only as far as necessary so it is easier to re-assemble.
If upon inspection of the Fill Valve (third picture) the seals look OK, then skip this step by just cleaning the Valve, re-lubricating it, and then re-assembling the FillStationPro-II.
To replace the seals, using a razor blade, carefully cut the old o-rings on the Valve without scarring the Valve's metal surface. After o-rings are removed, using a brush and hot soapy water, scrub down the entire Valve and dry thoroughly.
Place a small amount of Cooking Oil or Food Grade lubricant on the Valve threads and o-ring grooves, then roll/slide the replacement o-rings onto the Valve and replacing them in the exact areas of the old ones. Re-apply lubricant as needed. DO NOT use WD-40 or other NON FOOD GRADE lubricant! We sell a NON-Toxic quality Lubricant on our Ordering Page.
Before reassembling, blow out with air the inside cavity of the Fill Valve on the FillStationPro-II and remove any dirt/debris that may be causing the problems for you. Reassemble the FillStationPro-II by reversing the above procedure and tapping the Lock Pin back into place.
Reinstall FillStationPro-II on to your CO2 Donor Tank using the standard FillStationPro-II Installation Instructions.
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